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Spindle Repairs

Spindle-Repairs and Spindle-Service

Get your machine ready for maximum productivity. Whether high-frequency spindles or spindle units, our spindle service repairs Diebold spindles and also spindles from other brands and manufacturers. With over 40 years of experience as a spindle manufacturer for the most well-known machine builders, we offer you the best and most professional spindle service.

Our well trained service staff repairs your spindles reliably, cost-effectively and, above all, quickly, so that your machines are ready for use again as quickly as possible. Only with professional spindle service is it guaranteed that your spindle will run like a new spindle. This is not guaranteed with every spindle “doctor”. If an apparently inexpensive repair does not achieve the desired service life of the spindle, it will cost you twice as much. Therefore: use the service of the specialist right away. Rely on uncompromising quality.
 

Our Customer Service - Diebold Checklist Spindle Technology

Express repairs within 5 working days

Do you need advice on spindle technology? Send us the completed checklist to info@hsk.com. We will contact you and give you professional advice on your request.

We also offer on-site spindle service. For Diebold spindles, but also for other makes, for example after a crash, or if the urgency does not allow any downtime of the machine.

Assembly service by partner
The disassembly and reassembly of a spindle can be carried out by our partner companies located in different regions. This makes the distances considerably shorter and the travel costs of the service personnel are correspondingly lower.

Measuring technology
For the measurement of your spindles by your internal maintenance we also offer vibration measuring devices and balancing devices. We can carry out the first measurements on your premises and spindle analyses with these measuring devices and show you the functions and handling of the measuring devices. Should you then wish to purchase these devices, the first step of practical training is already done.

Express repairs within 5 working days
Speed in spindle repairs is crucial when your machine has broken down and no replacement spindle is available. We work in 2 shifts and can react very quickly to your emergency. Several employees are trained for each spindle model so that a repair can start immediately and there are no unnecessary waiting times.

  •     We work independently of manufacturers
  •     We are technically at the highest level
  •     Fast with express repairs (5 working days)
  •     Worldwide availability
  •     A large number of spindles are in stock in the service pool
  •     Extensive spare parts stock available
  •     Our spindle hotel offers a reconditioned replacement spindle on site within one day

 

We will be happy to advise you!

Our Customer Service - Diebold Checklist Spindle Technology

Do you need advice on spindle technology? Send us the completed checklist> to info@hsk.com. We will contact you and give you professional advice on your enquiry.

Quality: The current capacity is more than 2,000 spindle shafts and components per month. The quality inspection of the parts takes place in the measuring room, quality class 2, which has a temperature constant of +/- 0.2 degrees per metre. Two Hexagon PMMC measuring machines of the highest accuracy level are used there.

Quality & Advice
Our well trained service staff repairs your spindles reliably, cost-effectively and, above all, quickly, so that your machines are ready for use again as quickly as possible. Only with professional spindle service your spindle will run like a new spindle. This is not guaranteed with every spindle “doctor”. If an apparently inexpensive repair does not achieve the desired service life of the spindle, it will cost you twice as much. Therefore: go to the specialist right away. Rely on uncompromising quality.

Repair process
Incoming spindles that are usually covered with chips and full of oil or coolant are first disassembled in a separate room. The individual parts are then washed to “clinically clean” in the parts cleaning room. After the parts have been checked, the findings report is created. Defective parts are replaced, non-defective parts are reconditioned and reassembled. The ball bearings are measured and paired with the spindle and the rotating parts are prebalanced. All electrical components are tested and replaced if necessary. The spindle is then professionally rebuilt and goes through a several hour test run.

Repairs with warranty
A spindle repair includes replacement of the bearings, rework of the spindle taper, sensor checking, the test run, the documentation of the spindle repair and the test report. All parts are checked and, if necessary, renewed or reworked. The repair is done after approval from the customer. Diebold relies on the „one man - one spindle“ principle. This assembly principle means that a spindle is revised and checked by a single specialist. Each spindle receives an acceptance report which the respective engineer signs with his name and therefore guarantees for the professional testing and assembly.

Extensive spare parts warehouse
We stock spare parts for all spindles we manufacture and for many other brands and offer you an emergency service with repairs within 5 working days. Then you have your spindle back, in mint condition, with test run, documentation and 1 year guarantee! Our „Spindle-Hotel“ guarantees an exchange service within a day and therefore minimizes the downtime of your machines.

Core Competence
Every repaired and rebuilt spindle goes through various tests. When setting the encoder and sensor positions, speeds and rotation angles are checked. On the test stands developed by Diebold, the spindle is subjected to a test run lasting several hours in which the bearing temperature, concentricity, vibration level and pull-in force are measured several times. All data is summarized in a detailed test report and delivered to the customer together with the spindle. We guarantee: „Your spindle runs like new!“

The measuring devices such as Pull Force Testers, Taper Gauges and Runout Test Bars are made by Diebold. Due to regular in house calibration finest quality and the highest level of accuracy are always guaranteed!

500 new High Freuquency Spindles plus 500 spindle repairs go through our spindle department every year. The life cycle file of every spindle manufactured by Diebold or all third-party products that have ever come to us for repair, is kept in the spindle database. In this way, it is always possible to follow up what the report on the spindle was, which parts were installed and what was replaced. Access to the respective measurement protocols from the measurement room is also guaranteed from there. This is a very „lean“ and cost-saving process in which all information about the life cycle of a spindle is available in a matter of seconds.

On-site service
If an on-site service is requested by customers, our service technicians will come to your factory. They will bring all the tools and parts that are needed for on-site repairs. In advance we clarify which spare parts are required so that there is no delay due to missing spare parts.

 

Range of spindle repairs:

  •     Milling spindles
  •     Turning spindles
  •     Main spindles
  •     Workpiece spindles
  •     Grinding spindles
  •     HSC spindles
  •     HPC spindles
  •     Robot spindles
  •     Special spindles
  •     externally driven spindles

We offer the highest precision: Through our many years of experience as a spindle manufacturer, we offer the best quality. For more than 40 years we have been supplying spindles to the best-known machine manufacturers in Germany, Europe, Asia and the USA for the production, aerospace, mould making and automotive sectors.