As early as 1999, we introduced the first contact shrink unit, a real milestone in modern shrink technology. In the following years inductive shrink units were developed on this basis. Today, Diebold is the technological world market leader and offers more than 10 different heat shrink units. Another success was achieved by the patented FKS water cooler for the rapid cooling of the tools after the shrinking process.
New innovation in 2022: Digitization of tool management is the big topic of progress. For our shrink devices of the US1100 series, completely new user interfaces have been developed as touch displays.
Diebold OneTouch is the most innovative operation for shrink devices on the market.
With these developments, Diebold has become the technological world market leader.
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OneTouch
OneTouch is a new operating mode in the touch display in conjunction with TempControl (Pyrometer Control).
In addition to the basic function, this has additional features:
OneTouch: shrink process with just one push of a button
Target mode: shrinking up to an individually defined target temperature
Cooling with the TubeChiller® (option) starts automatically without any further input
NEW SteadyFunction:
Maintaining the target temperature =>Longer fitting time
Touch-Display
User-friendly menu navigation with modern touch design
TempControl ® ensures that only the absolutely necessary temperature is used for the shrink process. The temperature of the shrink fit chuck is continuously measured by TempControl® during the inductive heating process. As soon as the shrink chuck has reached the predefined temperature, the heating process is automatically terminated. Overheating of the chuck is impossible.
For the gentle shrinking of thin-walled chucks (TSF ThermoSlimFit and TUS ThermoUltraSlim), the MS 3.0 micro shrink unit was developed. The generator has an output of 3 kW, ideally matched for a gentle shrinking process of thin-walled chucks. Intelligent pulsing of the power effectively controls the shrinking process while always protecting the tool against overheating. Suitable parameter sets are stored in the unit for different chuck contours.To cool the heated tool holders, a new type of air cooler or the liquid cooler FKS 04S are available as additional devices.
The MS 502-P was specially developed for slim, thin-walled and extremely short shrink-fit chucks
The horizontal micro induction shrink unit is suitable for shrinking of carbide shafts:
-Ø3–16 mm (standard geometry)
-Ø3-20 mm (slim geometry)
The cooling:
The air cooler attaches to the side of the MS 502-P. The shrink-fit chucks are cooled quickly and effectively thanks to its patented air flow guidance.
Shrink range Ø 3 – 32 mm for carbide shanks and Ø 6 – 32 mm for HSS shanks. The optional coil with pyrometer technology allows automatic and direct temperature control of the Shrink Chuck during heating.The Shrink Chuck can no more be overheated.
Manual operation with paramters or one button for manual operation. The safe and fast shrinking process does not need a prior identification of the Shrink Chuck.
• Changeable adapters HSK 25 to HSK 100 or SK/BT 30 to SK/BT 50 to hold the ShrinkFit tool holders in the shrink position
• With the universal tool clamping adapter it is possible to clamp all taper sizes centric
• Installation of a length setting unit is possible
• For cool down of the ShrinkFit holders we recommend to use our chiller unit FKS 04S
Shrink length: 500 mm
Delivery includes: Shrink Unit with 5 interchangeable discs, set of gloves and basic coil or optional coil with pyrometer technology
Shrink range Ø 3 – 32 mm for carbide shanks and Ø 6 – 32 mm for HSS shanks. The optional coil with pyrometer technology allows automatic and direct temperature control of the Shrink Chuck during heating.The Shrink Chuck can no more be over-heated. The safe and fast shrinking process does not need a prior identification of the Shrink Chuck.
• Changeable adapters HSK 25 to HSK 100 or SK/BT 30 to SK/BT 50 to hold the ShrinkFit tool holders in the shrink position
• With the universal tool clamping adapter it is possible to clamp all taper sizes centric
• Manual operation with one power button or automatic with parameters
• Broken tool removal unit available
• Installation of a length setting unit is possible
• For cool down of the ShrinkFit holders we recommend to use our chiller unit FKS 04 S
Shrink length: 500 mm
Delivery includes: Shrink Unit with 5 interchangeable discs, set of gloves and basic coil or optional coil with pyrometer technology
Shrink Unit US 1100 TubeChiller™
For innovative shrinking and automatic cooling of shrink fit tool holders we offer our newest technology called „TubeChiller™“. This technology was developed to combine our shrink unit series US 1100 with automatic cooling. The units work fully automatic and after the shrink fit process, tool holders are cooled down automatically so that it is impossible for operators to touch hot tools.
After the shrink process the tube of the chiller unit lifts automatically from the base. At the same time the tube is filled with coolant and it cools down the hot tool holder. While the tube is moving up, it moves the coil back in to the start position without the need of pneumatic or and mechanical accessories.
The new Pyrometer Technology
The Pyrometer technology was developed for an easy shrink fit process where minimal temperature will be applied to the tool holder that is necessary to make the shrink process work. This prevents overheating of the tool holders, a well know problem in shrink fit technology. Uncontrolled energy input and high power of the shrink fit machine is not the right solution, only controlled temperature guarantees a smooth shrink fit process.
The Diebold FKS 04 S is a patented liquid cooler for cool down of shrink-fit chucks. Fast, contour-independent cooling, cleaning and rust protection.
The housing of the FKS 04 S is filled with cooling water. The water is lifted into the tower by compressed air and flows circularly around the tool to be cooled. Therefore, the radial run-out of the tool remains unchanged. If the tool would be showered, the cutter would bend considerably due to distortion.
Several thousand shrink cycles without loss of accuracy, clamping force and radial run-out due to specially developed shrink parameters.
Quick and easy selection of pre-set shrink parameters.
Shrinking of HM, HSS or mini tools with any diameter
Perfect radial run-out of the shrink-fit chuck for better tool life and protection of the machine spindle and bearings
Shrinking and cooling in combination for maximum process reliability
Helmut Diebold GmbH & Co.
Goldring-Werkzeugfabrik
An der Sägmühle 4
D-72417 Jungingen
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